Resource · Packaging Guide

How to Choose a Cup Filling and Sealing Machine for Yogurt

If you pack yogurt in cups, the right fill-and-seal machine comes down to three numbers. Get them right and the line runs for years; get them wrong and you re-tool within a month.

Updated for 2025 · 7-minute read · By Langtai Application Engineering

1. Start with three numbers

Before you compare brands or prices, write down these three values. They decide 90% of the configuration:

Everything else (mold, dosing system, sealing head) is built around these. A supplier who doesn't ask for all three is guessing.

Match the cup diameter

Most cup sealers handle 70–120 mm out of the box. Sizes outside that range need a custom mold. At Langtai we quote custom molds in days, not months, because the tooling is made in-house — that's the difference between a 2-week lead time and a 2-month wait.

Pick the output tier

PHOTO · yogurt cups on a sealing line (素材到位后替换)
TierOutputBest for
Benchtop (manual)~300–600 cups/hrLab, pilot SKU, low-volume specialty
Semi-automatic~1,200–2,400 cups/hrGrowing brand, 1–3 SKUs
Automatic rotary3,600+ cups/hrFull production line, multi-SKU

If you're between tiers, size up. Running a semi-auto at 95% capacity leaves no headroom for a new flavour or a seasonal spike.

2. Film and lidding you'll actually use

Yogurt almost always uses peelable lidding film printed with your brand. The film and the machine have to be matched: the seal temperature, dwell time and pressure are tuned to the film's lamination. We supply film matched to the machine so it seals first time — no trial-and-error on your production floor.

Tip: ask for the film spec sheet with the machine quote. If a supplier sells the machine but "you find film locally," you inherit the sealing risk.

3. Ask for a test video before you pay

This is the single biggest de-risking step. Before any deposit, ask the supplier to seal YOUR cup on video — your exact diameter, your film, your fill level. We send a short clip of your cup running on our machine so you can see the seal quality, the registration of the print, and the cycle speed.

PHOTO · close-up of a sealed yogurt cup with clean peel (素材到位后替换)

A supplier who refuses a test video is telling you something. Move on.

4. Don't forget the consumables

The machine is a one-time cost; film, cups and trays are forever. Price the fill-seal line as a system: the cheaper machine with expensive proprietary film usually costs more over three years than a fairly-priced machine with open-standard film. Talk to us about consumable pricing up front.

FAQ

Can one machine seal both yogurt and bubble tea cups?
Often yes, if diameters overlap and films are compatible. We configure the sealing head per cup; swapping molds takes minutes on most models. See our fill & seal range.
How long to get a custom mold?
In-house tooling means we typically turn a custom mold around in days, not months. Lead time depends on diameter and cavity count.
Do you ship to the UK / EU / North America?
Yes — we've exported cup and can sealing lines to the UK, Japan and Canada, with CE-compliant builds on request.
What's the minimum I should buy to start?
A benchtop sealer to validate the package, then scale to semi-auto as volume grows. Many clients start exactly this way.

Need a setup for your yogurt cups?

Send your cup diameter and target output — get a quote conversation within 12 hours.

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